Turning & Grinding of a XT ABS Shaft for the
Automotive Industry

XT ABS Shaft
XT ABS Shaft

Tuson, an experienced provider of precision machining services, was contacted by an automotive customer to manufacture a component of an ABS control unit, requiring a custom fabrication approach that would not be possible without our diverse skill set and talented personnel.

We manufactured this part on a CNC-based automatic lathe and a centerless grinding unit, equipment that offers a strong combination of flexibility and precision. Specialized techniques, including SPC methods, were necessary to make both outer eccentric surfaces in conjunction with an inner rounded edge and other edge breaks. Turning, grinding, and heat treating steps were used to make each ABS shaft, made from DIN 100Cr6 material. The outer diameter tolerances were held to meet k5 class (+1 µm/+7 µm) of ISO Tolerance for Shaft. The largest part dimensions were 12mm for outer diameter and 90mm for length. Volume orders of 400,000 pieces were fulfilled with lead times of 3 months, delivering to Texas.

Tuson remains committed to providing manufacturing solutions for automotive customers and their projects.
Contact us today to see how our capabilities can be applied.

XT ABS Shaft Project Highlights

Project Name
XT ABS Shaft
Project Description
This steel ABS shaft is used within an automotive application.
Capabilities Applied/Processes
Primary:
Turning
Grinding

Secondary:
Heat Treating
Equipment Used to Manufacture Part
CNC Automatic Lathe
Centerless Grinder
Overall Part Dimensions
12mm Diameter x 90mm Length
Tightest Tolerances
0.006mm OD Tolerance
Material Used
DIN 100Cr6
Industry for Use
Automotive
Volume
EAU 400,000 pcs
Delivery/Turnaround Time
3 months
Delivery Location
Texas
Standards Met
Customer Drawings
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SAE International
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SMMA - The Motor & Motion Association
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